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Galvanized Plate PU Sandwich Panel Production Line Metal Panel Material

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Good quality Storage Rack Roll Forming Machine for sales
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Galvanized Plate PU Sandwich Panel Production Line Metal Panel Material

China Galvanized Plate PU Sandwich Panel Production Line Metal Panel Material supplier
Galvanized Plate PU Sandwich Panel Production Line Metal Panel Material supplier Galvanized Plate PU Sandwich Panel Production Line Metal Panel Material supplier Galvanized Plate PU Sandwich Panel Production Line Metal Panel Material supplier

Large Image :  Galvanized Plate PU Sandwich Panel Production Line Metal Panel Material

Product Details:

Place of Origin: China
Brand Name: S&G Engineering Solution Limited
Certification: ISO:9001
Model Number: S&G-PU Sandwich Wall Panel

Payment & Shipping Terms:

Minimum Order Quantity: 1Set
Price: Negotiation
Packaging Details: Nude
Delivery Time: 90 working days after received your payment
Payment Terms: T/T or western Union
Supply Ability: 600Sets per year
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Detailed Product Description
Model No.:: S&G-PU Sandwich Wall Panel Thickness:: 0.35-0.8 Mm (As Customer`s Need)
Type:: EPS Sandwich Panels Name:: PU Sandwich Panel
Panel Material:: Metal Roller Material:: Gcr12MoV Quenched
Shaft Material:: 45#steel Processing Diameter Of Shaft:: ¢60mm
Dimension: 13500mm*1650mm*1500mm

Continuous PU (Polyurethane) Sandwich Panel Production Line,Thickness:0.3-0.6 mm,colored steel plate, galvanized plate

 

The PU sandwich panel made of upper and bottom both metal steel panel and inject the PU liquid inside of them then after curing and then extrusion.

Superior Polyurethane adhesive property can make whole block between foam and metal panel and not need other material to stick again.

The metal panels can be extruded to various shapes and assure high stiffness and capacity

Introduction of production line:
1, Components
The PU continuous production line composed of un-coiler, Cut off the docking, filming, rib/forming, preheating, foaming, continuous solidify, cutting, stacking and packing etc. with high Automation and stable performance.
 
Uncoiling area:
Uncoiling area includes two sets uncoilers, Roller Conveyors, sending device, cutting device, filming device etc.
 
Roll forming area:

There are upper and lower roll forming machine and quick change system, it is possible to produce various profiles to meet diversified demands.

 

Foaming area:
Foaming area composed of High pressure PU foaming machine , casting machine and double crawler etc.
PU provided foaming machine with electrical metering mechanism, automatic coil provided system to insure the material mixed according to ratio, spraying equally, the double crawler with accurate temperature control system and safety foaming processing to assure foaming equally and stable.
 
Saw cutting area:
Saw cutting area includes saw and milling machine to finish scale cut off.
 
Stacking and packing:
Stacking and packing consists of fast transiting conveyer, automatic turn-over, stacking and packing system etc. it is easy to assure the production on line and avoid damage and losing during transiting to improve the production efficiency.
 
Automatic control system:
The production adopts Siemens control system, Humanized interface easy to operate, monitor and adjust the parameters to assure production running stable and effectively.
The production line is designed after study and research abroad advanced technology, which provided with international advanced lever.
 
Technique data(Roll forming parts:
Coil types pre painted coil/stainless steel
Coil thickness 0.35-0.80mm
Coil weight Max: 10T/7.5T(option)
Coil width Max: 1250mm
Length of roll forming unit Approx: 35-40m
Coil inner diameter Standard: Ø508mm
Coil outer diameter Max: Ø1100mm
Line speed: 1.5-12m/min
Constringent air Max: 4-9Kg/cm2
Power 380V/50Hz
Roll former type Used in roof, wall and refrigeratory
Panel (grooving, SS, RP, boltless)
Operation height From the ground: 1300mm
 
Specifications:
Material Raw material colored steel plate, galvanized plate, or aluminum plate
Thickness 0.35-0.8 mm (As customer`s need)
Feeding width 300mm-1250mm (According to customer`s profile)
Material hardness: 550 Mpa---350 Mpa

Hydraulic Uncoiler
(With Coil Car)

Inner Diameter 500-600mm
Max Coil width 1500mm
Capacity 10T/7.5T
Hydraulic cylinder lift stroke Up panel 0.5m, Down panel 0.5m
Coil car stroke 2.5m
Pressure of hydraulic system 6.3Mpa

Main Forming
machine

Forming steps 24 stations ( Depend on Profiles )
Shaft diameter Φ60mm
Design type Middle plate welded
Transmission Gear box (Chain and gear box depend on thickness and customer`s need)
Machine frame 350# H steel welded; Steel plate welded/ Memorial arch frame type
Roller material Gcr15MoV
Shaft material 45# steel with tempering
Cutting blade material Gcr12MoV quenched
Working speed 1.5-12m/min
Power of machine 32KW (According to the thickness)
Type of cutting Hydraulic
Cutting tolerance ±1mm
Material of blades Gcr12 quenched
Cutter quantity 1 set
Working pressure 20MPA
Pre-heating Room Temperature sensor Hot couple
Temperature adjustment Automatic control by temperature control equipment
Hot air motor 18.5Kw
Hot air heater 200Kw
Heat type Heated by electricity and air circulate
Flying Saw Cutting Machine Outline dimension of band saw cutting machine 5500mmx5000mmx 3000mm
Run speed of band saw 1000-1500rpm
Rotate diameter of band saw 550mm
Cutting speed of band saw 50m/min-1000m/min
Width of band saw 30mm
Length of band saw 3000mm-4000mm
Transverse move distance 1500mm
Cut length on line 3000mm
Configurations

Uncoiling→ (Perforation machine )→Feeding material into machine→ Roll forming→ PU foaming→ Pre-heating Room→ Auto cutting→ Products receiving
N.B: you can choose the Perforation machine and punching part as your demand.

 

 

Other Spare part
 

Weight About 25 ton
Dimension 42000mm * 3600mm * 3300mm
Main body color As required
Voltage 380v/50hz/3ph(or as required)
Suitable working temperature About 25℃
Spare cutting blade One piece
Fuse 2 pieces
Relay 2 pieces
Travel switch 2 pieces
Solenoid valve 1 pieces

 
 
 
 
 
 
 
 
 
 
 
 
 
Product Features

  • Energy saving

You can save air-conditioning and heating expenses remarkably, thanks to its excellent insulation effect as mush as 4. 2 times of cement brick.

  • Perfectly insulated and waterproof

Using the high-density EPS, it is moisture and noise free.

  • Semi-permanence and easy installation

Using galvanized steel sheets treated with fluorine and silicone on the surface, it is unchangeable and semi-permanent. Due to the standardized products, you can save the cost for construction by hiring the least number of workers and minimizing the period of construction.

  • Excellent lightness and firmness

It is light but firm, so even a house is simply built, it is strong enough. Coating with different material, you can enjoy various type of panels.
 
Application
 
The products of this line are widely used as the roof and wall of factory, warehouse, garage,
exhibition center, cinema, theatre, gymnasium, civil construction, stadium, cold storage, etc.
 
Our Advantage

  • High Quality
  • Reasonable Price
  • Good after Service
  • 1 Year Warranty
  • More Than 20 Years Experience

 
 
Profile Drawing:
Galvanized Plate PU Sandwich Panel Production Line Metal Panel Material
Machine Picture:

Galvanized Plate PU Sandwich Panel Production Line Metal Panel Material

Contact Details
S&G Engineering Solution Lmt.

Contact Person: gussi wong

Tel: +8618021558007

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