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Automatic Cutter PU Sandwich Panel Making Machine Witn Hydraulic Uncoiler

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Automatic Cutter PU Sandwich Panel Making Machine Witn Hydraulic Uncoiler

China Automatic Cutter PU Sandwich Panel Making Machine Witn Hydraulic Uncoiler supplier
Automatic Cutter PU Sandwich Panel Making Machine Witn Hydraulic Uncoiler supplier Automatic Cutter PU Sandwich Panel Making Machine Witn Hydraulic Uncoiler supplier Automatic Cutter PU Sandwich Panel Making Machine Witn Hydraulic Uncoiler supplier

Large Image :  Automatic Cutter PU Sandwich Panel Making Machine Witn Hydraulic Uncoiler

Product Details:

Place of Origin: China
Brand Name: S&G Engineering Solution Limited
Certification: ISO:9001
Model Number: S&G-PU Sandwich Wall Panel

Payment & Shipping Terms:

Minimum Order Quantity: 1Set
Price: Negotiation
Packaging Details: Nude
Delivery Time: 90 working days after received your payment
Payment Terms: T/T or western Union
Supply Ability: 600Sets per year
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Detailed Product Description
Model No.:: S&G-PU Sandwich Wall Panel Width Of Steel Sheet:: 1250mm
Thickness Of Steel Sheet:: 0.3-0.8mm Thickness Range Of Sandwich Panel:: 30-200mm
Width Of Sadnwich Panel:: 435-1150mm Total Length Of Line:: About 120m
Length Of Double Belt Machine:: 18-36m Packaging Details:: The Main Machine Will Be Covered With Film ,the Small Parts Will Be Packed With Carton Box Or Wooden Case .
Weight:: 38T Certification:: CE
Warranty:: One Year

Continuous PU sandwich panel production line/PU sandwich panel manufacturering line/Pu sandwich panel making machine

 

We are the professioanl manufacturer for insulated sandwich panel production line ,and as we are the S&G ,who have more than 10 years of PU sandwich panel production experience .So we not only could provide u the advanced PU sandwich panel cpntinuous production line ,but also could supply u with the set of sandwich panel production crafts without charge .

 

Polyurthane Sandwich panel production line is used to product all kinds of insulated sadnwich panel ,such as,wall panel ,roof panel ,cold room panel and garage door panel ,it is multifunctional . Besides ,it also is full automatic and continuous ,adpots PLC controlling system ,only need 6 workers to operate ,could help boss save alot o labor .

 

It is consisted of the following equipments :decoiler ,roll forming machine ,heating machine ,PU foaming machine ,double belt laminating machine ,automatic cutter .The panel cooling machine ,automatic stacker and packing machine are optional .

 

Moreover,both the decoiler, roll forming machine, the laminating system and cutter can work independently.

 

Component :

Hydraulic Uncoiler

Steel sheet transverse shear device and Film-covering machine

Roll forming machine

Pre-heating device

PU foaming machine

Double belt conveyor

Auto tracking cutter

Panel Cooling machine

Auto Stacker

Packing machine

Electrical sontrol system

 

Decoiler :

 

1. The different diameter of coil be fastened through adjusting hydraulic expanding curved plate ,and

the core of coil be kept same with the center of production line, this meet the producing requirements .

With the following advantages : fasten position is accurate ,adjustment is very convenient and the

operation is simply .

 

2. The feeding trolley with beautiful appearance, smooth running and self-locking protection facility.

 

3. It also can be used to rewinding the left-off steel sheet.

 

Steel sheet transverse shear device and Film-covering machine

 

1. Reasonable structure, adjustment procedures is simple and convenient;

 

2. To improve the adhesion between steel sheet and the polyurethane, and guarantee the flatness

of panel and the structural strength, the device could be additional fixed with corona unit.

 

3. The unique design effectively resolved the problem that comes into be air bubble on the positive

and negative of plate when covered with PVC film.

 

Roll forming machine

 

1.  Form roller is designed by the COPRA software from Data M Germany and made by the

Chrome-plated high hardness alloy steel.

2. From rollers will be fixed into the roll forming machine according to the shape and size of the

panels to assure the steel to be deformed gradually and evenly, the accuracy of the section’s

sizes could be assured too.

3. The bearing chamber features easy adjustment, accurate control and nice looking.

4. The width of the panels could be adjusted from 1100mm to 430mm.

5. Different roll forming machines could be converted quickly.

 

Pre-heating device

 

1. Through instrument digital display ,to realize monitor during the entire whole course

 

2. With the PLC controlling system and large touch scream, the operation is more convenience.

 

3. Using the Germany imported metering pump to make the metering more accurate.

 

4. Provide two sets of independent high pressure self-clean mixing spray-head, and realize

the online replacement and the maintenance.

 

5. The mixing spray-head is controlled by servo motor, the spraying place and moving

spraying is adjustable.

 

Double-belt conveyor

 

1. The pedrail plate adopts complex welding and heating process, have the advantages of heat

resisting and deformation resisting ,and improve the quality of sandwich panel .

 

2. The driving of upper and lower pedrails adopted Variable-frequency vector technology,and

assembled Germany Siemens servo motors and Italy imports reducer . To make the upper

and lower pedrails moving synchronously and guarantee the panel quality .

 

3. The side seal system adopts the left and right two independent driving device .To meet the different

width of panel , the distance between the left and right side seal device is adjustable ,

 

4. The pedrail is consisted of precision-machined chain planks that be made of anti-corrosive high

hardness alloy steel. The flatness precision of two adjacent pedrail plates can be up to

±0.02mm

 

5. The heating and insulation system have two temperature zone ,the working temperature of double

belt and the room temperature .

 

6. Side seal system adopted snap-in connection way (patent technology), make fixing and

demounting of side seal blocks more quickly and easily ,saving a lot of labor .

 

7. There is pentane gas detecting device in the heating air-pipe of double belt ,and it will give an

alarm when the gas exceed standard ,the small door of air-pipe will be auto opened .

 

8. The heating time is 2 hours form the room temperature 20°C to 80°C

 

9.  There are provided with PU insulation panel on the air-pipe .

 

10. There is also assembled 2 sets of PT100 temperature detector .

 

6. Auto tracking cutter

 

7. Panel Cooling machine

 

8. Auto Stacker

 

9. Auto packing machine


Speed of rotating (r/min) :15---30r/min
Wrapping height (mm) :≤1300mm(including EPS blocks )
Transmission speed of roller conveyor (m/min) :6---10m/min
wrapping film overlap rate :0--100%(adjustable)
Total power :about8.2kw

 

More Specifications:
Material Raw material colored steel plate, galvanized plate, or aluminum plate
Thickness 0.3-0.8 mm (As customer`s need)
Feeding width 300mm-1250mm (According to customer`s profile)
Material hardness: 550 Mpa---350 Mpa

Hydraulic Uncoiler
(With Coil Car)

Inner Diameter 510-610mm
Max Coil width 1250mm
Capacity 10T/8T
Hydraulic cylinder lift stroke Up panel 0.5m, Down panel 0.5m
Coil car stroke 2.5m
Pressure of hydraulic system 6.3Mpa

Main Forming
machine

Forming steps 24 stations ( Depend on Profiles )
Shaft diameter Φ60mm
Design type Middle plate welded
Transmission Gear box (Chain and gear box depend on thickness and customer`s need)
Machine frame 350# H steel welded; Steel plate welded/ Memorial arch frame type
Roller material Gcr15MoV
Shaft material 45# steel with tempering
Cutting blade material Gcr12MoV quenched
Working speed 12-15m/min
Power of machine 260KW (According to the thickness)
Type of cutting Hydraulic
Cutting tolerance ±1mm
Material of blades Gcr12 quenched
Cutter quantity 1 set
Working pressure 20MPA
Pre-heating Room Temperature sensor Hot couple
Temperature adjustment Automatic control by temperature control equipment
Hot air motor 18.5Kw
Hot air heater 200Kw
Heat type Heated by electricity and air circulate
Flying Saw Cutting Machine Outline dimension of band saw cutting machine 5500mmx5000mmx 3000mm
Run speed of band saw 1000-1500rpm
Rotate diameter of band saw 550mm
Cutting speed of band saw 50m/min-1000m/min
Width of band saw 30mm
Length of band saw 3000mm-4000mm
Transverse move distance 1500mm
Cut length on line 3000mm
Configurations

Uncoiling→ (Perforation machine )→Feeding material into machine→ Roll forming→ PU foaming→ Pre-heating Room→ Auto cutting→ Products receiving
N.B: you can choose the Perforation machine and punching part as your demand.

 

 

Other Spare part
 

Weight About 25 ton
Dimension 42000mm * 3600mm * 3300mm
Main body color As required
Voltage 380v/50hz/3ph(or as required)
Suitable working temperature About 25℃
Spare cutting blade One piece
Fuse 2 pieces
Relay 2 pieces
Travel switch 2 pieces
Solenoid valve 1 pieces

 
 
 
 
 
 
 
 
 
 
 
 

Applications:

 

Roof Wall PU Sandwich Panel, Insulated Sandwich Panel, Prefabricated House, Prefab House, Mobile House, Cool Room...

 

 

Advantages :


• Light weight: 10~ 14 kg/m2and hence reduced steel frameworks and system can become economical.
• Good thermal insulation, with average coefficient of thermal conductivity is 0.018 ~ 0.020 W/mk.
• Available in customized length. And in wide range of colors.
• Cold and heat resistance: Perfect temperature resistance deformation from -110º C to 120º C.
• Great energy saver and hence indispensable in air-conditioned, cooled and heated buildings.
• Virtually zero maintenance throughout life.
• Installation is convenient and Flexible; not requiring large- scale lifting devices, and thus lowering building costs.
• High intensity and large rigidity ensures suitability for weight-bearing structures and for supporting and protective structures.
• Non-water absorbent.
• Environmentally friendly. And bring down life cycle cost for any built environment.

 

Pu Sandwich Panel Picture:

Automatic Cutter PU Sandwich Panel Making Machine Witn Hydraulic Uncoiler

Machine Picture:

Automatic Cutter PU Sandwich Panel Making Machine Witn Hydraulic Uncoiler

 

 

 

 

 

 

 

Contact Details
S&G Engineering Solution Lmt.

Contact Person: gussi wong

Tel: +8618021558007

Send your inquiry directly to us (0 / 3000)